All services

Mechanical design from concept to release

Production-ready CAD models and drawings with documented design decisions. Every output is structured for design review and manufacturing handoff.

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Problems we solve

Mechanical design bottlenecks slow down product development. Whether you need additional capacity, specialized skills, or fresh perspective on a challenging problem, we can help move things forward.

  • Concept needs to be developed into production-ready geometry
  • Design decisions aren't documented for future reference
  • Internal team lacks capacity for upcoming deadline
  • Existing design needs to be adapted for a new manufacturing process
  • Parts don't fit together as expected during assembly
  • Design review keeps getting pushed because documentation isn't ready
  • Legacy products need to be updated without original CAD files

What you receive

Every project produces documented outputs your team can verify, use, and build upon.

3D CAD models

Parametric, fully-constrained models in native format or STEP. Organized feature trees for future edits.

Production drawings

Dimensioned drawings with GD&T per ASME Y14.5. Ready for supplier quoting and inspection.

Bill of materials (BOM)

Structured BOM with part numbers, quantities, materials, and supplier references.

Assembly instructions

Step-by-step assembly sequences with exploded views and fastener call-outs.

Design rationale document

Written record of key decisions, alternatives considered, and why choices were made.

Design review package

Slides, checklists, and supporting data organized for formal design review gates.

Our approach

Structured phases with clear gates. You know where things stand at every stage.

1

Requirements

Clarify functional requirements, constraints, and success criteria. Identify stakeholders and review gates.

2

Concept

Generate and evaluate concepts against requirements. Down-select with documented trade-off analysis.

3

Detail design

Develop selected concept into full 3D geometry. Specify materials, tolerances, and interfaces.

4

Release

Complete drawings, BOM, and documentation. Support design review and address feedback before handoff.

Tools we use

SolidWorks

Primary platform for most projects

CATIA V5/V6

Aerospace and automotive work

Creo (Pro/E)

Legacy and enterprise systems

STEP/IGES

Neutral format exchange

Standards we follow

ASME Y14.5-2018

Geometric dimensioning and tolerancing

ISO GPS

International geometric product specification

ASME Y14.100

Engineering drawing practices

ASME Y14.24

Types and applications of engineering drawings

Representative engagements

Anonymized examples showing how we've helped clients solve mechanical design challenges.

Industrial equipment manufacturer

Context

Needed to redesign a material handling component for additive manufacturing while maintaining existing interfaces.

What we did

Developed topology-optimized geometry in SolidWorks, created print-ready models with support considerations, and produced updated production drawings with AM-specific annotations.

Result

Part weight reduced 35% while meeting original load requirements. Design released to production in 8 weeks.

Automotive tier-1 supplier

Context

Required detailed design support for a new sensor mounting bracket with tight packaging constraints.

What we did

Created parametric CAD models with configuration variants, performed stack-up analysis for mounting interfaces, and delivered complete drawing package per customer standards.

Result

Bracket passed DVP&R testing on first iteration. Customer adopted design for three vehicle platforms.

Common questions

How do you handle design changes mid-project?

We use parametric modeling specifically to accommodate changes. When requirements shift, we assess the impact on timeline and scope, then update the model. Major changes are documented so you have a record of what changed and why.

Can you work with our existing CAD files?

Yes. We can pick up existing SolidWorks, CATIA, or Creo models and continue development. For other formats, we typically import STEP files and rebuild as needed to ensure full parametric control.

What if we don't have clear requirements yet?

We can help develop requirements through a structured discovery phase. This includes stakeholder interviews, constraint mapping, and documentation of functional needs before design work begins.

Do you provide ongoing support after release?

Yes. We offer ECN support for released designs, including revisions for manufacturing feedback, field issues, or new requirements. Support can be on a per-change basis or through a retainer arrangement.

How do you coordinate with our internal team?

We integrate with your existing tools and processes. This typically means regular check-ins, shared CAD vaults or file systems, and participation in your design review gates. We adapt to your workflow rather than imposing our own.

Ready to move your design forward?

Tell us about your project. We'll scope the work and provide a clear path to production-ready deliverables.

Request engineering support